

Mixed orders begin with measurement, not carton counts. Ask for packed dimensions and gross weight for every model, then calculate cubic volume per unit. Two chair models can differ substantially because of packaging style, and a flat-packed desk becomes efficient or awkward depending on how it is boxed.
Build the plan around your target container. A 20-foot unit suits a dense, heavy mix; a 40-foot high cube absorbs bulky light items. Convert each line to cubic metres and total them against usable capacity rather than nominal capacity, keeping an allowance for the way cartons actually stack. Weight distribution matters as much as total volume: load metal bases and mechanisms low and centred, and place light items such as mesh backs and fabric cartons higher and toward the rear, keeping the centre of gravity low.
Palletisation is a choice, not a default. Pallets speed unloading and reduce handling damage, but they consume height and complicate mixed loading. Floor-loading gains space but slows discharge and shifts more responsibility to the receiving crew.
For multi-destination orders, plan the sequence before loading, because last-on is first-off. If a partial shipment is likely, agree which lines travel first and how the remainder will be consolidated. Give your forwarder the packed dimensions, weights and stackability of each model, confirm whether cartons may be stacked and to what height, and record any orientation restrictions in writing.
Then protect yourself with loading evidence: one photo of the sealed cartons staged in the warehouse, two or three during loading that show the stacking pattern, one of the fully loaded container before closing, and one of the seal and door. Attach dated loading notes to the shipment file so that any later claim can be answered with facts.
Mixed orders fail at the label more often than at the load. Keep SKU codes short and consistent, group items by destination or zone, and have the factory apply shipping marks before packing. One label per carton, matching the packing list exactly, is far easier to control than layered stickers added at the last minute under time pressure.
Plan with packed volume and gross weight, not carton counts.
Distribute heavy items low and centred; keep light cartons high and rearward.
Choose pallet or floor loading knowing the handling trade-off.
Capture dated loading photos and align labels with the packing list.



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